Dont know why I never thought of this!!! Planly it was way to simple and slipped my over anilyzing mind. On the bed end wall living hinge. Take the living hinge leed edge and cross stitch down the center and run it in about two to three inches back and forth about 4 times. Then run a stitch down each side of that about 4 times, right up next to the cording. It stiffins the hinge and allows it to be pulled with curved needle nose pliars without ripping. Also clean out the aluminum living hinge track where the set screw goes thru. Duh, basicaly fed it half way by hand!